Champion 40005 Owner's Manual And Operating Instructions
1500 peak watts / 1200 running watts portable generator
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40005
Rev 40005-20070611
Owner's Manual and Operating Instructions
1500 Peak Watts / 1200 Running Watts
PORTABLE GENERATOR
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Table of Contents
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Summary of Contents for Champion 40005
- Page 1 40005 Rev 40005-20070611 Owner’s Manual and Operating Instructions 1500 Peak Watts / 1200 Running Watts PORTABLE GENERATOR...
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Page 3: Table Of Contents
Table of Contents Introduction ........1 Storage ........... 14 Portable Power Generator ......1 Engine Storage ........14 Accessories..........1 Generator Storage........14 This Booklet ..........1 Specifications ......... 15 Manual Conventions ......2 Engine Specifications......15 Safety Rules ........3 Generator Specifications......15 Controls and Features....... -
Page 5: Introduction
Champion Power Equipment manufactures Congratulations on your purchase of a and sells accessories designed to help you Champion Power Equipment generator. CPE get the most from your purchase. To find out designs and builds generators to strict more about our covers, power cables and specifications. -
Page 6: Manual Conventions
NOTE If you have questions regarding your generator, WARNING we can help. Please call our help line at 1-877- 338-0999. WARNING indicates a potentially hazardous could situation which, if not avoided, result in death or serious injury. Rev 40005-20070611... -
Page 7: Safety Rules
Traumatic amputation or severe laceration can result. Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught. Rev 40005-20070611... - Page 8 DO NOT allow any material to block the cooling slots. If connected devices overheat, turn them off and disconnect them from the generator. DO NOT use the generator if: Electrical output is lost Equipment sparks, smokes or emits flames Equipment vibrates excessively Rev 40005-20070611...
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Page 9: Controls And Features
(8) Oil Filler Cap – Check and fill engine (4) Air Cleaner – Protects the engine by oil level filtering dust and debris from the intake air. (9) Power Panel – See “Power Panel” (5) Recoil Starter – Used to start the engine Rev 40005-20070611... -
Page 10: Power Panel
(5) Ground Terminal – Consult an (3) Receptacle electrician for local grounding regulations. 120 V 10 A Receptacle – this receptacle is protected by a 10 A push-to-reset circuit Rev 40005-20070611... -
Page 11: Parts Included
Controls and Features Parts Included Your 40005 Gasoline Powered Generator ships with the following parts: Mount Kit Rubber Mounts 4 pieces Nuts 4 pieces Spark Arrester Kit Spark Arrester 1 piece Cover Plate 1 piece Screws, Lock Washers 2 pieces... -
Page 12: Assembly
DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failure to follow these instructions will void your warranty. Rev 40005-20070611... -
Page 13: Grounding
We strongly fuel tank. recommend that you consult with a qualified electrician to ensure compliance with local electrical codes. Grounding Your generator must be properly connected to an appropriate ground to help prevent electric shock. Rev 40005-20070611... -
Page 14: Operation
Surge suppressors come in single- or multi-outlet styles. They’re designed to 2. Let the generator run at no-load for protect against virtually all short- several minutes to stabilize internal duration voltage fluctuations. Rev 40005-20070611... -
Page 15: Do Not Overload Generator
Compressor 1 1/2 HP 2500 2500 7. Repeat steps 5-6 for each additional Edge Trimmer item. Hand Drill 1/2" 1000 1000 Lawn Mower 1200 1800 NOTE Paint Sprayer 1200 Table Saw 2000 2000 Never exceed the generator capacity when adding loads. Rev 40005-20070611... -
Page 16: Maintenance
Remove the oil drain plug with a 12 mm socket and extension. 2. Allow the oil to drain completely. 3. Replace the drain plug. 4. Remove oil fill cap/dipstick to add oil. 5. Add 0.42 qt (0.4 L) of oil and replace oil fill cap/dipstick. Rev 40005-20070611... -
Page 17: Spark Arrester
Use an air compressor (25 PSI) to clear dirt locate the nearest Champion Power and debris from the generator. Equipment certified service dealer for your Inspect all air vents and cooling slots to generator or engine maintenance needs. ensure that they are clean and unobstructed. Rev 40005-20070611... -
Page 18: Storage
Maintenance section. 5. Store in a clean, dry place out of direct 3. Drain all fuel completely from the fuel sunlight. line and carburetor to prevent gum from forming. 4. Add a fuel stabilizer into the fuel tank. Rev 40005-20070611... -
Page 19: Specifications
Intake 0.13-0.17mm (0.005 – 0.007 in.) Fuel capacity is 1.45 US gallons (5.5 L). Use Exhaust 0.18-0.22mm (0.007 – 0.009 in.) regular unleaded gasoline with a minimum octane rating of 85. Oil capacity is 0.42 qt (0.4 L). Rev 40005-20070611... -
Page 20: Parts Diagram
Specifications Parts Diagram Rev 40005-20070611... -
Page 21: Parts List
Alternator Front Frame GB5789-86 Bolt M8x20 ST154FD-3001000 Rotor Assembly ST154FD-3000006 Stator Cover ST154FD-3002000 Stator Assembly ST154FD-3000007 Alternator Center Screw M8 x 170 ST154FD-11004000 Muffler Support ST154FD-3000008 Screw M6x90 GB16674-1996 Screw M5x12 ST154FD-3000001 Alternator Rear Cover ST154FD-3000004 Rear Frame Rev 40005-20070611... -
Page 22: Wiring Diagram
Specifications Wiring Diagram... -
Page 23: Troubleshooting
Troubleshooting Troubleshooting Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Generator will not start; Low oil level Fill crankcase to the proper level Generator starts but runs roughly Place generator on a flat, level surface Choke in the wrong position. -
Page 24: Warranty
Warranty Qualifications Champion Power Equipment (CPE) will Installation, Use and register this warranty upon receipt of your Maintenance Warranty Registration Card and a copy of... -
Page 25: Contact Information
Contact Information Address Champion Power Equipment, Inc. Customer Service 10006 Santa Fe Springs Rd. Santa Fe Springs, CA 90670 Customer Service Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 Fax no.: 1-562-236-9429... - Page 26 CALIFORNIA AND U.S. EPA EMISSIONS CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS: The California Air Resources Board, U.S. EPA and Champion Power Equipment (CPE) are pleased to explain the emissions control system’s warranty on your 2007 and later small off-road generator engine.
- Page 27 (ii) Air/fuel ratio feedback and control system. (iii) Cold start enrichment system. (iv) Fuel Tank (2) Air Induction System (i) Controlled hot air intake system. (ii) Intake manifold. (iii) Air filter (3) Ignition System (i) Spark Plugs. (ii) Magneto or electronic ignition system. Rev 40005-20070611...
- Page 28 (i) Electronic controls. (ii) Vacuum, temperature, and time sensitive valves and switches. (iii) Hoses, belts, connectors, and assemblies CPE will furnish with each new engine written instructions for the maintenance and use of the engine by the owner Rev 40005-20070611...
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Page 29: Notes
Notes Notes Rev 40005-20070611... - Page 30 1-877-338-0999 10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA Made in China © 2007 Champion Power Equipment, Inc.